Energy-Saving
IF Power Technology — Energy-Saving Induction Melting System
The KGCL IF series power supply supports single, dual, and multi-power configurations. The latest 'One-Drive-Two IF Induction Melting Furnace' uses a single IF power supply to drive two furnace bodies simultaneously, achieving 100% equipment utilization. Simply adjust the power knob (or digital control panel) to distribute total IF power between the two furnaces — one melting while the other holds. Continuous melting mode significantly improves productivity, energy efficiency, and practicality.
- One-Drive-Two High-Efficiency Configuration — A single IF power supply drives two furnace bodies simultaneously, achieving 100% equipment utilization. One furnace melts while the other holds, enabling continuous uninterrupted production with significantly increased capacity.
- Flexible Power Distribution — Simply adjust the power knob or digital control panel to distribute total IF power flexibly between the two furnaces, meeting differentiated power requirements during various process stages.
- Energy-Saving High-Efficiency Technology — Advanced IGBT series power supply technology with power factor ≥0.98, no additional compensation devices required. Saves approximately 20% electricity compared to ordinary parallel IF furnaces, with about 510 kWh per ton of molten iron, significantly reducing operating costs.
- Trusted by Global Customers — Products exported to over 70 countries including Russia, South Africa, Egypt, Malaysia, USA, Portugal, and Denmark. Extensive international service experience, deeply trusted by customers worldwide.
Details & Specifications
The KGCL IF series power supply is Hengyang Electric Furnace's core product, supporting flexible single, dual, and multi-power configurations to meet melting production needs of various scales. The system features advanced IGBT series resonance technology or SCR parallel solutions, with power range from 100KW to 10,000KW and furnace capacities from 0.1T to 30T, widely used in foundry and steelmaking industries.
The latest 'One-Drive-Two IF Induction Melting Furnace' represents Hengyang's technological highlight. A single IF power supply drives two furnace bodies simultaneously, achieving 100% equipment utilization. Operators simply adjust the power knob or digital control panel to flexibly distribute total IF power, enabling one furnace to melt while the other holds — continuous, uninterrupted production.
In terms of energy efficiency, the IGBT series power supply technology achieves a power factor ≥0.98, requiring no additional reactive power compensation and reducing reactive losses. Compared to ordinary parallel IF furnaces, power consumption is approximately 510 kWh per ton of molten iron, saving about 20% electricity. Large castings can be completed in a single pour or continuously fed to the production line — the continuous melting mode greatly enhances production capacity.
Hengyang Electric Furnace products have been exported to over 70 countries including Russia, South Africa, Egypt, Malaysia, and the USA, with distribution agents established in select countries. We not only provide high-quality, reliable products but also commit to 'Turnkey Project' service — free process technical support, operator training, and regular follow-up visits by our independent after-sales team, ensuring worry-free production for our customers.
Specifications
Applications
Foundry Industry
IF melting furnaces are widely used for melting ferrous and non-ferrous metals such as steel and copper, suitable for various casting processes including sand casting and precision casting.
Steelmaking Industry
Providing energy-efficient IF induction melting solutions for steelmaking enterprises, supporting continuous iron supply processes for large-scale steel production.
Continuous Production Lines
The one-drive-two configuration enables continuous operation with one furnace melting while the other holds, maintaining uninterrupted iron supply to the production line and potentially doubling capacity.
Precision Casting
Precise power control and stable temperature holding meet the stringent requirements of precision casting for metal liquid temperature and composition consistency.
Large Casting Production
Multi-power configuration solutions support single-pour casting of large components, with flexible total power distribution to meet process requirements for different casting specifications.
International Projects
Extensive international service experience, familiarity with diverse cultures and customs, multilingual support — ideally suited for overseas turnkey engineering projects.
Customer Reviews
The one-drive-two system has doubled our production efficiency. Melting and holding can now happen simultaneously — no more waiting. Hengyang's equipment is very reliable and their after-sales service is excellent.
2025-08-12After switching to Hengyang's IGBT series IF furnace, our power consumption dropped from 650 kWh to 510 kWh per ton of molten iron — the energy savings are remarkable. The high power factor eliminates the need for additional compensation equipment. Their overall solution is very professional.
2025-10-25Hengyang's turnkey service gave us complete peace of mind. They not only provided the equipment but also trained our operators and stayed until everything was running perfectly. This level of service is rare in the furnace industry.
2026-01-18Frequently Asked Questions
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